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3000L Fermenter Data Sheet
Item |
Description |
Requirements and manufacturers |
3000L fermenter
|
Fermenter body |
The size of fermenter takes in general use type as basis and The main material of the fermenter is made by 316L stainless steel. The design pressure: P(inside)= 0.3Mpa, P(interlayer)= 0.3Mpa, The polishing precision: Ra0.4~0.6, the ratio between diameter and height: 1:2.5 3000 liter fermenter Work volumes ranging from 1000-2400 Liters
|
Sterilization method |
Auto Sterilization(SIP) |
|
Stirring system |
Mechanical sealing system at the top of the fermenter; high-powered stirring oar, antifoam oar; AC electrical machine, 3000liter fermenterrpm: 50~500rpm±1%rpm; |
|
Temperature detection and control |
Heat by thermostatic water tank and circulate by circulating pump(Grundfos, Denmark), autocontrol (cooling water+5℃)~70℃±0.1℃,temperature probe(imported) |
|
pH detection and control |
2.00-12.00±0.05pH, autocontrol by adding acid and base, pH sensor (Switzerland) and shielding lead ( Switzerland). |
|
DO detection and control |
0-150±3% displaying precision 0.1%, sensor ( Switzerland) and shielding lead(Switzerland) |
|
Feed control |
3000L and 5000L use Pneumatic diaphragm valve to add meterials |
|
Antifoam control |
Tested by sencor and added antifoamer by Pneumatic Diaphragm |
|
Aeration detection and control |
Manual control ventilatory capacity, the precision of inhaler: 0.1μ, displayed by rotameter. 3000liter fermenter range of flow adjusting :0~5000L/min |
|
pressure detection and control |
Auto control exhaust by diaphragm cell valve, and displayed by pressure gauge. |
|
Pipeline and valve |
The pipelines and valves which are in contact with the zymotic fluid are made by 316L stainless steel, the valves are diaphragm cell valves |
system |
Control System: on-site controller, the next crew for the Siemens S7-200 series PLC control system, it is a mature, stable, universal type of PLC, to suit a variety of automation applications, especially in manufacturing process control Application. Its modular, easy to implement distributed configuration and easy to master and so on, Siemens PLC control center has become a biological reaction process control implementation is economical and advanced control system, the system uses the touch screen display, on-site direct operations (menu type), all English menu and interface; also with the host computer for data transmission, data sampling and display tank, the system view of data analysis, reading settings. 10-inch LCD touch-sensitive screen as the display screen to display complete content-rich, user-friendly screen is simple, easy to operate. And disturbing each other. The control system can adapt to different range of sensors and actuators the output of the input signal with the signal anti-jamming system. Software: Siemens S7+ FORCE CONTORL Data collection and control module: Siemens S200 PLC controller and data collection and control module 1. Control
2. Measurement function: can feeding, bubble enemy, such as measurement of pH 4. Data Processing
5) data storage format is compatible with EXCEL, EXCEL platform can be to deal with 9. show the controller is really running against, the panel instructed the state process system, process hardware, and motion status indicator for understanding the various devices (such as peristaltic pumps, circulating pumps, heating, mixing, etc.) work status, Fault identification can be used as display |
PC software
|
Ver8.0 is a data recording and processing as one of the fermentation of special packages, with the English operation interface, data storage and backup, curve analysis, report generation analysis, anomaly analysis, for the fermentation and production process control and data processing bring a lot of convenience. 6. Report Printing 7. Curve printing |
Technical parameter:
No |
Parameter |
Guideline |
Controller data processing function |
1 |
pH |
Displaying range: 0.00~14.00±0.01 Auto-control range:2.00~12.00±0.05 Fermentation process control (According to the fermentation time, auto- control pH fluent, at least10 parts) |
pH value historical and trend curve analysis Acid, alkali dosage curve analysis Batch report form analysis Acid, alkali total dosage record Keep and deliver data |
2 |
DO |
0-150±3%,Displaying precision: 0.1% It can be controlled by rev and feeding. Fermentation process control (According to the fermentation time, auto- control DO fluent, at least10 parts) |
DO value historical and trend curve analysis Batch report form analysis Keep and deliver data |
3 |
Antifoam |
Automatic PID control and alarmFermentation process control (According to the fermentation time, auto- control antifoam fluent, at least10 parts) |
Antifoam value historical and trend curve analysis Foam error state record antifoam total dosage record Batch report form analysis Keep and deliver data |
4 |
Rev |
Automatic enactment and control Fermentation process control (According to the fermentation time, auto- control rev fluent, at least10 parts)
|
Rev value historical and trend curve analysis Batch report form analysis Keep and deliver data |
5 |
Temperature |
Temperature of cooling water: +5℃-70℃±0.1℃ Fermentation process control (According to the fermentation time, auto- control temperature fluent, at least10 parts) |
Temperature value historical and trend curve analysis Batch report form analysis Keep and deliver data |
6 |
Feeding |
PID automatic enactment and control Fermentation process control (According to the fermentation time, auto- control feeding fluent, at least10 parts) |
Feeding value historical and trend curve analysis Feeding total dosage record Batch report form analysis Keep and deliver data |
7 |
Pressure |
AUTO control, instrument display |
|
8 |
Air flux |
AUTO control, instrument display |
|