Factory direct sale iron wire drawing and making machine for binding
Factory direct sale iron wire drawing and making machine for binding
1. Customer Requirement:
DrawingΦ5.5mm wire to 2.0mm
2. Production process
Φ5.5mm raw wire → pumping pay off machine → descaling machine→ Steel brush polishing machine→Boron machine→dryer →straight line wire drawing machine (to Φ5.0-2.0mm)→ Tension machine→ spooler winding machine
3. Manufacture Products
3-1) The pumping line shelf (pay off machine unpowered), 1 set
By the flexible cylinder, adjust the height of pay off arm to easily penetrating wire.
3-2) No power descaling machine, 1 set
Steel brush polishing machine
|
No. |
Name |
straight line wire drawing machine |
|
1 |
Block diameter |
560mm |
|
2 |
Drawing time |
7 |
|
3 |
Inlet wire diameter |
Φ5.5mm |
|
4 |
Outlet wire diameter |
Φ2.0mm-Φ5.0mm |
|
5 |
Total compression ratio |
86.78% |
|
6 |
Every time compression ratio |
25.10% |
|
7 |
Inlet wire strength |
≤600mpa |
|
8 |
Max wire speed |
15m/s |
|
9 |
Motor power |
1-7 block: 30kw, frequency speed governing |
|
10 |
Die’s size |
Φ40mm×25 |
|
11 |
Drum arrangement form |
Vertical tilt |
|
12 |
Machine direction |
Left to right |
|
13 |
Pay-off way |
Processing (descaling) before entering the machine |
|
14 |
Take-up way |
Trunk type winding machine |
|
15 |
Final wire straightening |
Straightening through trunk type winding machine |
|
16 |
Wire wheel, # type roller |
The turning part which is touched with wire directly like # type roller, the surface is coating with tungsten, HRC60, the roughness is less than 0.8umm |
|
17 |
Die box |
Contain powder and water cooling two parts. The 1st block uses stirring die box. |
|
18 |
Wire drawing drum material |
Cast steel, tungsten coating and surfacing, HRC60. Roughness is less than 0.8umm |
|
19 |
Drum cooling |
1. Drum inside cooling: drum’s inner wall has 3 water channels which displayed in 120 degrees direction by water spraying. 2. Drum external cooling: the ventilation pipe below the outside of the drum uses 360 degrees of forced air cooling on the surface of the drum and wire to lower the surface temperature of the reel below 80 degrees |
|
20 |
Die box cooling way |
The drawing die is cooled by using direct water inlet and outlet water, and the cooling effect is especially good |
|
21 |
Tension machine |
Built-in |
|
22 |
Main frame |
Steel plate and square tube welding |
|
23 |
Safety device |
Safety protection cover, broken line stop test |
|
24 |
Vacuum design |
Vacuum cleaning hole |
|
25 |
Lighting |
Each machine is equipped with separate lighting |
|
26 |
Parking brake |
Pneumatic brake |
|
27 |
Electric cabinet |
Protection level IP54 |
|
28 |
Electrical system |
Machine distribution structure, PROFIBUS-DP field bus control |
|
29 |
Energy consumption |
Monitoring is equipped with electricity meter |
|
30 |
PLC |
HUICHUAN (Inovance) brand |
|
31 |
Touch screen |
HUICHUAN 10inch screen |
|
32 |
Frequency motor brand |
Fangda |
|
33 |
Low voltage apparatus |
Zhengtai |
|
34 |
Inverter |
HUICHUAN (Inovance) brand |
|
35 |
Sensor |
OMRON |
|
36 |
Field cable supply |
The dedicated control line is provided by the seller, and other control cables and power cables are provided by the buyer |
- Step 1Find your interested products by search keywords
- Step 2Contact the supplier by clicking ”Enquire” or “request meeting” button, otherwise, you also could consult our import consultant.
- Step 3After verifying your email, get response from suppliers or our trade manager will contact you as soon as possible
- Step 4Set up meeting with the Chinese supplier without language barrier