Eye cream Emulsifying mixer lab high shear mixer/homogenizer lab high shear rotor stator mixer

Vacuum homogenizing emulsifier is mainly used for heating and dissolving materials,

homogenizing emuisification and vacum defoaming. It is the preferred equipment for middle and high-grade emulsion cream products. The whole equipment includes emulsifying pot, water phase pot, oil phase pot, operating platform, control system and so on.

The vacuum mixing pot produced by our company is specially designed and manufactured for pharmaceutical, chemical, cosmetics, food, beverage and other industries. The effect of the frame mixing method is unique, and the mixing blades can also be manufactured according to customer requirements. 

Working principle

It means that when the materials are under the vacuum condition, it makes use of the high shear emulsifier to distribute one or several phases to another continuous phase rapidly and evenly. The materials will be processed in the narrow space between stator and rotor by strong energy of motion produced by the mechanical effect. By the operation of hydraulic shearing, centrifugal extruding, impacting, breaking and turbulence for over 100 thousand times per minute, the materials will be dispersed and emulsified instantly and evenly. After reciprocating circulation at high frequency, the fine finished products of stable and high quality without bubbles will be achieved.

Main Features

1) The triple mixing adopts the imported frequency converter for speed adjustment,which can meet different technological demands.
2) The homogenization structure made through German technology adopts the imported double-end mechanical seal effect.
3) The maximum emulsifying rotation speed can reach 4200 rpm and the highest shearing fineness can reach 0.2-5um.
4) The vacuum defoaming can make the materials meet the requirement of being aseptic .
5) The emulsifying pot lid can adopt lifting system ,easy to clean and the cleaning effect is more obvious,the emulsifying pot can adopt tilt discharge.
6)The pot body is welded by imported three-layer stainless steel plate.
7)The tank body and the pipes adopt mirror polishing,which fully conforms to GMP requirements.
8)The heating modes mainly include steam heating or electric heating to ensure the control of the whole machine is more stable,the electric appliances adopt imported configurations,so as to fully meet the internal standards.

 

 

High shear vacuum homogenizing emulsifier is mainly applied in such industries as daily chemical care products,biopharmaceutical industry,food industry,paint and ink,nanometer materials,petrochemical industry,printing and dyeing auxiliaries,pulp & paper,

pesticide,fertilizer,plastic & rubber,electrics and electronics,fine chemical industry,etc.The emulsifying effect is more prominent for materials of high base viscosity and high solid content.

Medicine: Medicine ointment, eye drops, preparations, epidemic diseases, seedings, fat milk, suspension, drug synthesis, cytoplasmosis, etc.
Cosmetic: cream, lotion, mascara, shampoo, body wash, hair dye, lipstick, toothpaste, cleanser, sunscreen. makeup remover, essence, conditioner, hair mask, etc.
Food: salad dressing, mayonnaise, cheese, jam, fruit juice, yogurt, beverage, condensed milk, ice cream, cream, chocolate, dairy products, etc.
Chemical industry: lubricating oil, dye, grease, silicon oil, asphait, white carban black, photosensitive agent, fluorescent agent, synthetic rubber, nanomaterials, etc. 

 

Our Services

Pre-Sale Service: IDA engineer team could provide you with design of complete production line. We are owning modern Nano Laboratory and could help clients do test run of your material, generate lab report and guide your actual production.

On-Sale Service: IDA factory will manufacture the good quality machine.

After-sale Service: IDA engineers will be sandby for 24 hrs to provide you with prompt solution. We could send technicians to your factory to help you install the disperser and sand mill, train your workers to operate and help with the debugging.

All wear parts of IDA disperser and sand mill is available at any time you need. Our engineer will provide you with spare parts scheme before sending the grinding mill to help you know when it is needed to change the parts so that to avoid any delay of production due to mill parts.