SCR induction furnace (KGPS induction furnace) Introduction and application
This is the device converting three phase power current into single phase medium frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.
Performance and features
1.Zero-voltage scanning soft start, start or stop at any time under any state without impact on power supply;
2.Speedy melting, low production cost, low pollution, conforming to environmental protection requirement;
3.Melting directly from low temperature, available for fully emptying of solution, easy change of category of melting material;
4.Flexibly adjustable power, easy and continuous smooth adjustment, easily controllable temperature, low oxidization loss, uniform metal content;
5.Furnace shell with cast aluminum ally or steel shell construction, small footprint, easy overturn body, available for selection of electric, manual, hydraulic or other overturn mode as needed;
6.Contravariant automatic regulation circuit available for matching of load imendence automatically, maintaining good operation without regulation or compensation of capacitance; power supply with fault diagnosis facilitating service.
The composing of medium frequency induction melting furnace:
1. Medium frequency induction heating power supply
2. Melting furnace
3. Compensation capacitor
4. Infrared temperature sensor, temperature controller and water cooling system can also optional.
5. Three types of induction melting furnaces can be selected according to the way of pouring out, they are tilting furnace, push-up furnace and stationary furnace.
6. According to the method of tilting, tilting furnace is divided into three kinds: Manual tilting furnace, Electrical tilting furnace and Hydraulic tilting furnace.
Main Features of MF induction melting furnace:
1) Medium frequency induction melting furnace can be used for the melting of steel, stainless steel, iron, brass, copper, aluminum, gold, silver, platinum , zinc, metal alloys and so on.
2) Because of the stirring effect which caused by the magnetic force, the melting pool can be stirred during the melting course to ease the floating of the flux and oxides to produce high quality casting parts.
3) Wide frequency range from 1KHZ to 20KHZ, working frequency can be designed by changing the coil and compensating capacitor according to the melting material, quantity, stirring effect desire, working noise, melting efficiency and other factors.
4) Compared with SCR medium frequency induction furnace, it can save energy at least 20% and up.
5) Small and light weight, a lot of modes can be selected to melt different amount of metals. Not only it is suitable for the factory, but also suitable for the college and researching companies to use.
6) 24hours non-stop melting ability.
7) It's easy to change melting furnace for different capacity, different material, different way of pouring out, to suitable for all kinds of requirements.
Characteristics of melting by medium frequency machine:
1. better heating penetration and even temperature inside the melting metal.
2. medium frequency filed force can stir the melting pool to achieve better melting quality.
3. Melting the maximum quantity by the recommended machine according to above data, the first melting when the furnace is cold, and it will take 20 minutes for the preheating, when the furnace is already hot, the melting time is about 20-30 minutes per furnace.
*Melting time and power consumption/ton is important to equipment power, raw material shape and weight, operator's skill level and other elements;
*Power parameters shall be subject to steel melting; lower power is required by melting of copper, aluminum, zinc or other material with low melting point; please consult Sinfor Technical Department for specific data;
*Configuration: an medium frequency power supply, a capacitor cabinet, an overturn control cabinet, body, two sets of reduction boxes and supports, two water cooling cables, etc.;
*The above data is of standard model. We also provide customized non-standard products with different power or melting speed.
Name: high effiency Vacuum Medium Frequency Induction Melting Furnace
Brand: Sinfor
Original: China
Siemens IGBT module and Inverting technologies of third generation been used; Higher reliability and lower maintenance cost.
Name: high effiency Vacuum Medium Frequency Induction Melting Furnace
Brand: Sinfor
Original: China
Advantages of the model with timer: The power and the operating time of the heating period and the retain period can be preset respectively, to realize a simple heating curve, this model is suggested to use for batch production to improve the repeatability;
* Inquiry and consulting support.
* Sample testing support.
* View our Factory.
* Training how to install the machine, training how to use the machine.
* Engineers available to service machinery overseas.
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91.8% Response Rate