Desktop Ultrasonic Plastic Welding Machine 20KHz 2000W
As a joining process for industrial thermoplastics, the ultrasonic method is very well proven in practice. Particularly in the production of mass- produced parts, the process offers definite advantage over previous methods such as for instance high strength, clean weld seams, fast processing time, extremely low rejection rates and low energy consumption. In addition, this technique can be used successfully for riveting, forming, stacking as well as embedding of metal parts into thermoplastic materials.
This Desktop Ultrasonic Plastic Welding Machine adopts new generation of ultrasonic welding technology, which greatly shortens the processing time, a few milliseconds can complete the welding.
Features
l Deluxe desk type high power ultrasonic machine.
l Mechanical limit adjustment, high precision.
l Welding head with the overall design limits to ensure that welding is not offset.
l Four point level with adjustable flange structure, convenient transfer mode.
l NTK vibrators, output strong stability.
l Steel horn, durable.
l Automatic frequency tracking system.
l A full set of high-quality imported parts assembly, reliable performance.
Ultrasonic Welding Principle:
lUltrasonic welding machine is the use of ultrasonic generator to convert low current frequency to high frequency AC, then the same frequency of mechanical vibration by ultrasonic transducer.
l Mechanical vibration transmitted to the ultrasonic welding joints by the amplitude modulator, the vibrational energy welding joints received transfer to the workpiece to be welded joint. In the region, the energy through friction converted into heat energy, to melt the plastic.
lAfter vibration stopped, maintain short-term pressure makes the weldment on artifacts in molecular link way solidification as a whole.
Advantages
l High-quality ultrasonic transducer, strong power, good stability.
l Welding fast, each welding time only 0.01-9.99 seconds.
l Titanium alloy mold, for a variety of environments, difficult to damage.
l Compact design, small space.
l Low noise, good working environment.
l Low energy consumption, high efficiency, no distortion, no pollution, welding firm, and convenient operation.
l It can be accurately set and quickly adjusted parameters.
l Metal paint box, beautiful appearance, durable resistance to fall.
Technical Parameters
Model |
MD-PW2012 |
MD-PW2015 |
MD-PW2018 |
MD-PW2020 |
MD-PW2026 |
Input Voltage |
220/110V, 50/60 Hz |
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Frequency |
20 KHz |
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Output Power |
1200 W |
1500 W |
1800 W |
2000 W |
2600 W |
Welding Size |
80* 80 mm2 |
100* 100 mm2 |
150*150 mm2 |
180*180 mm2 |
200* 200 mm2 |
Air Pressure |
1-7 bar |
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Welding Head Stroke |
85 mm |
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Generator Type |
Digital automatic frequency tracking, generator can be adjusted the output amplitude from 5% to 95% |
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Welding Time |
0.01-9.99S |
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Cooling Mode |
Natural cooling |
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Weight |
100 kg |
100 kg |
115 kg |
121 kg |
121 kg |
Size |
L700*W400*H1300 mm |
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Warranty |
One year limited manufacture warranty with lifetime support |
Toy industry |
plastic toys, water guns, aquatic life video game, children dolls, plastic gifts, etc |
Electronic products |
recording, audio tape boxes and core wheel, disk enclosure, board of mobile phone batteries and rectifier transformers, switches and sockets, remote control, electronic swatter, pseudo-imitation caps, etc |
Household appliances |
electronic clock, electric trumpeter hairdryer, steam iron water tank, electric kettle air-hsiang, computer, etc |
Stationery, daily necessities |
stationery, aquarium ruler, the raphe folder and shell, pen stand, cosmetics box shell, the end of the toothpaste tube seal, mirror, insulated cup, lighter, seasoning bottles sealed container, etc |
Car, motorcycle |
battery, front corner lamp, rear tail light, instrument, reflectors, automotive manual welding jacket, the car door welded baffle welding, automobile, car mats welding, automotive bumper repair welding, cotton insulation doors, seat wipers, engine cover, radiator cap spot, etc |
The application of the sports industry |
table tennis, table tennis bats, badminton rackets, tennis rackets, golf clubs, pool table, treadmill roller rope skipping handle stepper, treadmill accessories, box jumps, gymnastics mats, boxing gloves, boxing sandbag Sanda protective gear, the path to indicate the brand, the X Display Stand and other sports equipment, etc |
The packaging industry |
hollow crate welding, ziplock welded, etc |
Trademarks industry |
Mark woven belt, printed labels with spot welding positioning, etc |
Garment industry |
The procedure of underwear before sewing machine, welding braid and brace web, available for hot fix. |
l Package with foam and wooden case
l Size: 900*880*2000mm
l Weight: 240kg