ZLJ conveyor belt vulcanizing machine is made of high strength aluminum alloy. Great advantage over others' by using our company's own product ONE-PIECE HEATING FILM and RUBBER PRESSER BAG. This makes the machine work smoothly with high thermal efficiency and temperature uniformity. Also the light automatic electronic control box can supply uniform pressure 0-2mpa. Easy operation, portable carrying and super performance make our machine widely used in the metallurgical mining, cement plants,power plants, ports,docks,building materials,chemical and other industries.It is the best machine for splicing and reparing conveyor belt.
B=belt width.
b1 = length of platen along the belt.
L1= width of platen across the belt on the bias.
L = right angle dimension across the belt, plus edge overlap.
The proper model selection for a sectional vulcanizier depends on determining dimensions b1and L1(see diagram above)
b1- the platen length(b1) is calculated by adding to the belt manufacturer's recommended splice length.
6 inches(150mm) for fabrics belt
14 inches(355mm) for steelcord belt
L1- the platen width(L1) which includes the bias angle, it determined by adding to the belt width
6 inches(150mm) for fabric belt
8 inched(200mm) for steelcord belt
To this figure multiply by:
1.07 for 22 degree bias angle
1.05 for 17 degree bias angle
Dimensions b1and L1 represent the outside platen dimensions. Scan down the list below until you arrive at a platen size the corresponds with your figures.
If the size you require is not listed below our Sales department will be happy to recommend a suitable size, rectangular configurations and multiple platen arrangements are also available upon request.
1.According to the applicable tape width is divided into:500,650,800,1000,1200,1400,1600,1800,2000,2200,2400(mm).
2.According to the length of the tape is divided into :250,300,350,400,500,600,700,800,1030,1200(mm).
3.Hot plate shape: rectangular or parallelogram.
4.Voltage: 220 v, 380 v, 660v, 1140 or as CUSTOMIZED.
5.According to the configuration can be divided into fast water-cooled and natural cooling type.
6.Heating:electric heating type.
7.Pressurized: hydraulic type.
8.Equipped with digital temperature control system, curing temperature adjustable 0-199 °C.
9.Heating time(room temperature raise to 145°C)≤20mins.
10.Cooling Time:about 5mins.
11. Vulcanization pressure can be set to≤2MPa;
12. Automatic control of temperature rise, heat preservation and temperature limit protection.
ZLJ conveyor belt vulcanizing machines can be used by one or multiple combinations according to the joint length of the belt.The main configuration of a single vulcanizing machine is as following:
Name: Rubber Water Pressure Bag
Brand: ANTAI
Original: CHINA
Rubber Water Pressure Bag is another self-developed product of Antai company in 2005. We have inevsted 8 million RMB for its R & D .Mature technology and well received by the market home and abroad.
Clean and tidy appearance;
Large compression area.Take high pressure within 3Mpa ,provide uniformly pressure;
Portable and easy operation.
Name: ONE-PIECE Integrated Rubber Heating Film
Brand: ANTAI
Original: CHINA
We successfully developed ONE-PIECE Integrated Rubber Heating Film in 2006. The heating film is the same size as the hot plate.
Clean and tidy appearance;
Safe and reliable;
Excellent temperature uniformity ;
Structural durabilities;
Short emergency maintenance time.
Name: Control Box
Brand: ANTAI
Original: CHINA
Self-developed control box.Clear operation buttons and indicator light. Automatic and manual operation modes.
Name: Pressure pump
Brand: ANTAI
Original: CHINA
Improved pressurized water pump, small and portable.
Provide enough pressure about 1Mpa.
Established in 2000 ,Qingdao Antai Mining Machinery Co.,Ltd. is a branch of Antai Heavy Industries Group.Based on 30 years of experience in design and development in the field of industrial equipment and over 17 years in the field of heavy-duty conveyor belts hot splice, the group has successfully achieved a stable position both domestically and internationally.
Over the years, the company's strict quality control and customer-centric guiding ideology help a lot with the development both domestic and overseas. As one of the largest and sustainable development companies in China , our company's quality standard has been appraised by the Ministry of industry and commerce as the industry standard of conveyor belt vulcanizing industry after a series of rigorous evaluation tests.
We have our own R&D team.In 2010, Antai mining Machinery successfully developed an advanced, with independent intellectual property rights of the vulcanizing machine heating elements and pressure components to reduce product failure rate. By now,our heating and pressure components have been widely used by domestic vulcanizing machine manufacturers, greatly improve the international competitiveness of china made vulcanizing machine.