Capacitor making machine with whole production line
Power Capacitor Production Line
I Description of the production line
This production line is designed for manufacturing self-healing shunt power capacitors from 2.5kVAr to 50kVAr.
Processing flow:
Core winding → metal spraying on double side → core drying → withstand voltage testing → capacitance testing → loading assembly into shell → vacuum oil filling (or resin filling) → sealing & packing
II Machine list
III Details of machines
3.1 Capacitor core winding machine
This capacitor core winding machine is special for winding metallized film capacitor cores.
Main technical data
Item | Data |
Code | ZH-120 |
Quantity of winding spindle | 3 |
21-110mm (PP, PET, metallized film) | |
Thickness of film | 4-20μm (PP, PET, metallized film) |
Winding speed | 0-1400 rpm (adjustable) |
Winding spindle equipped | Hexagonal steel spindle |
Applicable capacitor core diameter | Max. Φ100mm |
Capacity controlling method | Digital displaying winding turns |
Main driving motor power | 0.32kW |
Electric supply | 220VAC, single phase, 50Hz |
Weight of machine | About100kg |
Video link | https://youtu.be/bmy2Wd0B0As |
3.2-ARC metal spraying machine
This machine is special for spraying metal electrode on metal film capacitors, and main spray materials is zinc aluminum, zinc wire, terne metal and so on.
Main technical data
Item | Data |
Code | ZH-2 |
Compressed air pressure | 208kg |
Compressed air consumption | 2.5m / min |
Gun wire gravity | > 7kg |
Range of speed regulation | Stepless |
Wire diameter | Φ1.5-Φ2mm |
Weight of machine | About 100kg |
3.3 Electric drying oven
This is a standard electric heating oven for drying objects. This kind of oven is equipped with four cycling fans for good temperature evenness.
Main technical data
Item | Data |
Inner effective size | 1000 x 1300 x 1400mm(W x H x D) |
Outline dimension | 1700 x 2000 x 1700mm (W x H x D) |
Motors for hot wind blowing fans | 1.1kW x 4 |
Motor for exhausting | 0.25kW x 1 |
Electric heating power | 27kW |
Heating method | Electric heating tubes |
Heating temperature | ambient temperature~130°C |
Temperature evenness | ≤ ±2.5%°C |
Control method | PID control |
3.4-AC withstand voltage tester
This AC withstand voltage tester is special for testing AC capacitor electrode and the electrode voltage withstand capability.
It’s small size, high output voltage, high power, easy operation and safety features.
Main technical data
Item | Data |
Code | LC-1 |
Test capacity and voltage range | 0 ~ 30μF/ 0-1200V; 50 ~ 100μF/0-800V |
Test time | 0-60s, it also can be manual test |
Max. output current | 20A |
Max. consumed power | 5kW |
Dimension | About 980 x 675 x 1100mm |
Weight of machine | About 100kg |
3.5-Capacitance tester
This is used for testing capacitance of capacitors.
3.6- Vacuum Oil filling machine
This is specially designed for drying assembled capacitor core & shell under vacuum condition and filling insulation oil.
3.7 Shell cover sealing machine
This machine is special for sealing cover to capacitor shell after filling oil.
Contacts: Cherie Mao
Skype: yuexuanmao
Whatsapp: +86 13485105931
cherie@zhenhuan-machine.com, 329177765@qq.com
We Nantong Zhenhuan Trade Co., Ltd. is certified by TUV, BV, SGS, good reputation and credit. We can provide you not only good quality capacitor making machines but also good after-sale service.
And we have 14 years' experience in exporting machines.
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