Bbl Brewery Equipment Brewing Plant Brite Tank Boil Kettle Fermentation Glycol Cooling Method Carbonated

5 bbl brewery equipment brewing plant brite tank boil kettle hot liquid tank and mash lauter tun whirlpool

Model1:

A typical two-vessel

Combination Mash Lauter Tuns are the first combination vessel in these smaller brewhouses line ups. This vessel should be sized to favor the Lauter operation, and have the mechanics for mixing mash and graining out. Next inline is the combination of the Kettle and Whirlpool tanks. This combination vessel is designed and sized for being primarily a kettle, but is equipped with a tangential fitting for whirlpooling.

Model2:

A three-vessel brewhouse is hybrid system that incorporates at least one combination vessel and two dedicated process vessels. For example, a medium sized brewery with a focus on heavily hopped beers might choose to go with a combination Mash Lauter Tun, a dedicated Kettle, and a dedicated Whirlpool. Whereas, someone focusing on lagers or feeding a distilling operation might go with a dedicated Mash Tun, dedicated Lauter Tun, and a combination Kettle/Whirlpool. Three-vessel systems don’t have the same output and versatility as four-vessel systems, but they will still out perform a two-vessel system and provide increased efficiency.

Model3:

A typical four-vessel brewhouse will include a Mash tun, Lauter Tun, Kettle and Whirlpool. Each of these tanks is dedicated to performing a single process, and is designed differently than similar vessel used for performing multiple processes.

Four-vessel systems offer the highest throughput and the most versatility. With proper vessel sizing, well laid out hard piping, and well-designed controls these brewhouses can be extremely large and only require one person to operate it. The ability to make more beer with less labor input, paired with gains in efficiency and quality control make the four-vessel brewhouse a worth while investment for breweries that intend to produce a lot of beer.

Introduction of the NDL Craft mashing system:

Effective volumn: 50L~5000L, 1bbl~30bbl and even larger

Material: All adopt the SUS304/316 optional, food and sanitary grade material, with polyurethane inslutaion, thickness 50~100mm rely on the capacity of the fermentor.

Appearance design:Conical type, total capacity at least 20%~25% up the useful capacity, fermenter bottom cone 60~75 degree, bright beer tank 150 degree, compression resistance

Manhole: Chunk/Flange/side or upward manhole type, various from capacity

Cleaning: with 360 degree spray cleaning  ball, thorough cleaning and disinfection

Cooling: stainless steel glycol/ice water cooling jacket

Pressure: pressure hold, desigen pressure 0.3Mpa, with 48housr pressure test before delivery

Acessories: Pressure gauge, temperature proble, relife valve, ice water solenoid valve, sampling valve assorted,easy operation and assemble

Control: Temperatuer, pressure single tank, single control

Process: pure argon gas welding, double face forming, mirror polishing with precision up to Ra0.4.

The details of NDL Craft mash tun system

Brewhouse: To finish the mashing-lauter-boiling-whirlpool process

Mashing:

In brewing, mash is the process of combining a mix of milled grain and water, and heating this mixture. Mashing allows the enzymes in the malt to break down the starch in the grains into sugars. Mashing involves pauses at certain temperatures(notably 45-62-73℃ or 113-144-163℉), and take place in a mash tun.

Lautering:

In brewing, lauter is the spearation from the grains.The fales bottom in the lauter tun has thin slits to hold back the solids and allow liquids to pass through.The mash it self functions as a sand filter to capture mash debris and proteins through recirculation, and sparging also take place in the lauter tank after the first wort run-off, trickling water through the grain to extract sugars.

Boiling:

After mashing, the beer wort is boiled with hops( and other flavourings if used). The boil on average lasts between 45 and 90 minutes, depending on its intensity, the hop addition schedule and volume of water the brewer expects to evaporate.

Whirlpool:

At the end of the boil, solid particles in the hopped wort are separated out in the whirlpool tank. The wort will be cooled through the plate heat exchanger into the fermenter tanks for fermentation.

These process can be done within one vessel or separate vessels, it's a variety of combinations.

Normally 2-vessel brewhouse, including lauter tank and kettle/whrilpool tank.

NDL Craft mash tun system Standard feature

Mash/lauter tank: used for mashingin, lauter, recirculation, and sparging.

*Stainless steel material 304/316

*Exterior thickness: 1.5~2.0mm

*Interior thickness:2.5mm~3.0mm

*Flange&dish head

*Top manway door

*Side door for spent grains

*Polyurethane 80~100mm

*Rotary cleaning ball

*Recirculation with sight glass

*Coned bottom

*Top mounted raker knife

*Milled false bottom

*Ring of sparging

*Temperature senser

*Separate mash tun, lauter tank available

Optional:  

*Wort collection outlets

*Grist hydrator

*Grist case

*Screw conveyer

*Buffer/grant

*Raker with variable speep drive

*Sight glass manway

Kettle/whirlpool tank:used for boiling and whirlpool of the wort

*Stainless steel material 304/316

*Exterior thickness: 1.5~2.0mm

*Interior thickness:2.5mm~3.0mm

*Electric heating, with stainless steel heating elements, heating power vairous from capacity

*Flange&dish head

*Spray cleaning ball

*Temperature senser

*Equip with agitator

*Condenser device

*Separate kettle, whirlpool tank

Combination Optional:

3-vessel: mash tun-lauter tank-kettle/whirlpool tank

mash/kettle tank-lauter tank-whirlpool tank(combination  type optional)

4-vessel: mash tun-lauter tank-kettle-whirlpool tank

Hot water tank available&optional

Process: mirro polishing, pure argon gas protecting welding, double face forming

Panel:Mirro/wire-drawing/2B optional

All pipelines and valves use food grade stainless steel 304 material

NDL Craft fermenters fetures and advantages:

1.Easy to operate: include all the kits to start to brew, offer instruction manual.
2.Easy to clean:Equip with CIP system and spray cleaning ball.
3.Movable: Equip with wheels
4.low price:super quality with competitive price, adopt the SUS304 as material, CE certificate and ISO certificate.
5.beer:Can brew all kinds of beer, such as barley beer, wheat beer, bight beer, black beer, ect.
6.Warranty:Main machine 3 years' warranty, auxiliary brewing equipment one year's warranty, all life service.
7.Technology:Fermentation-Double jacket conical fermenter simultaneous brewing, perfect welding.

Brewing process:

 1)  Crushing  and saccharification

Grind the malt to powder, make the wort after mashing transported to the filter pan by a pipeline

 2)  Filter

Send the wort after mashing boiled to wine tank filtration, separate the wort and spent grains

 3)  Boil and add hops

Transferred to cooking wine cooking water tank with 100 degrees about 70 minutes, After adding hops, cooking the wort to the remaining 1000L till then along the pipeline transported to the fermentation room Cooling

 4)  Cooling

The wort’s temperature is lowered to 10-12 C by cooler, then go into the fermentation tanks to ferment.

 5)  Fermentation

After adequate cooled wort into the fermenter, adding 10 - 15L of yeast for fermentation, takes about six days left to complete the fermentation, in this step will be the final malt in the sugar into alcohol by yeast (yeast Jiamai juice = Beer )

 6)  Slaking and storage

Mature in the beer store as the necessary steps before ripening, beer maturation takes about three weeks of storage at 0 ° C for cask beer color, unique flavor development in this step will be the formation

NDL Craft fermenters Strict production process:

Auxiliaries and accessories: