TMY1080-H Automatic Foil Stamping &Die-cutting Machine
Machine details:
1, Cutting Parts
Imported parts and standard parts have special trademarks and they cannot be counterfeited; the high price of a die-cutting machine arises from the highly standard configuration as all bearings are from Japan SK and key parts from better Sweden SKF. It is integrated with Taiwan highly precise intermittent reduction gear, and Germany main chain, even every a little screw is in the topmost grade 12.9, and undoubtedly they are very important for the product quality.
3, Electrical Parts
4,Standards for Assembling
This die-cutting machine is assembled to satisfy a high requirement, so our company has established many high standard part tolerances and assembling levels; e.g. the bearing tolerance is within 0.02mm; the hardness of each quenched part is 45° above; all bearing are assembled in the best process – hot assembling to prevent forced knocking, and each part is assembled with a clear tolerance record. When the assembled machine is operated with no load for 48 hours, the bearing temperature cannot be 10°C higher than the room temperature. No disorderly shutdown is allowable within 500 pieces of paper, and there mustn’t be any nonacceptable noise from the finally assembled machine. In all, each machine is followed by a list of acceptance check, and it will not be accepted if any item is beyond the standard.
5,Human culture principle
The deep company culture make every employee know that quality is the core meaning of life, united to keep improving is the basic requirement for being a person and producing a machine, and saving money for the client, helping the client to earn money, and assisting the client in development are our service principle. We hope each client can deeply and favorably know our products. We believe that our high quality products will be one of your wealth sources.
I. Descriptions of the entire product
Advantages of our die-cutting machine:
1,Paper Feeding Unit and Paper Conveying Unit
Paper Feeding Unit:
1) The enlarged paper feeding head (Feida head) has 9 suction nozzles applicable for paper in different thicknesses and 5 paper feeding nozzles which can be independently adjusted for parallel paper feeding. It also has 4 paper lifting nozzles which can move up and down in a large stroke especially applicable for small corrugated paper. The large power wind pump provides a high suction force. It can be conveniently adjusted; paper can be divided reliable, and it runs fast and stably.
2) By the special secondary paper feeding and preliminary paper stacking, the primary and secondary can be shifted to ensure uninterrupted paper feeding.
3) To improve the working efficiency, paper feeding and collecting are realized by Taiwan dual-speed reduction motor which provides a long service life and a high torsional force, and it saves time due to its high lowering speed.
Paper Conveying Unit:
1) The paper conveying part is made of stainless steel plate to prevent rust and provide stable and correct paper conveying.
2) Paper is positioned by a pushing unit and a pulling unit which can be shifted conveniently for different specifications of paper.
2,Paper Die-cutting Unit
1. Die-cutting unit eliminated castings wallboard due to casting wallboard has small pull, large deformation and without limitation, instead it uses steel wallboards like Japan. To increase pulling force is to increase pressure, and it is strong and durable, changeless form.
2. Automatic pressure control and automatic adjust compasses make the machine achieve new successes. This added functions, make it become the digital equipment, handling fast, convenient to use.
4. It has novel drive mechanism, execute high-speed die-cutting, high accuracy of swinging rod platform and improve the pad speed (almost don't need mat), we should know, a lot of manufacturers exist pressure uneven problem.
5. Pneumatic locking plate device has firmer upper frame, saving time. Our company produces the die-cutting machine simultaneously to nether frame around for air lock, leading to strong accuracy, speed fast. All other manufacturers are just using screw fastening.
7. Taiwan intermittent institutions is the main transmission requirements for die-cutting machine, it can improve die cutting speed, die-cutting precision, lower noise. Using home-made intermittent cannot reach the speed and precision on this level.
8. Torque limit device can do overload protection, in overload situation, master-slave separation will guarantee safety of machine in operating. Italian imported pneumatic brake clutch, and Japan SMC rotating adapter, satisfies European standards, clutch rapidly, great strength smoothly, long life and low noise.
3,Foil Stamping Unit
1,The foil can step in both cross and longitudinal two directions (2 cross rollers and 3 longitudinal rollers), which can greatly meet different client's needs in various stamping.
2,The foil can step, which greatly meet client's needs in various stamping. 12 heating zones can be set individually and in constant temperature.
3,Adopting imported servo-motor and computer for foil control system, foil convey and tension is constant.
4,The adoption man-machine interface monitors to show the system, making the machine circulate the appearance to be clear at a glance; breaking down the manifestation, breaking down the exclusion with proficiency, real realizes person machine dialogue, person machine exchanges.
5,PLC and many electronic components are famous imported brand, which insure the machine to be safe and reliable.
6,Adopting imported servo-motor and computer for foil control system, the foil conveyed synchronal, tension is constant and the transmission leapfrogging is more accurate.
4,Delivery Unit
1. Automatic vacuum paper, orderly and clean
Specifications:
Model |
TMY1080-H |
Max.Paper Size |
1080*780mm |
Min. Paper Size |
400*370mm |
Max.Diecutting Size |
1060*760mm |
Max. Stamping Range |
1050*750mm |
Max.Diecutting Speed |
7000s/h |
Max.Stamping Speed |
6000s/h |
Max.Feeding Pile |
1600mm |
Max.Delivery Pile |
1400mm |
Sheet Thickness |
Cardboard:0.1-3mm Corrugated board:less than or equal to 4mm |
Die-Cutting Precision |
Plus or minus 0.1mm |
Stamping Temperature |
0-20degree |
Heating Plate Zone Number |
12 |
NO.of Foil Rollers |
3 Vertical and 2 Horizontal |
Max. Length |
1800-2200m |
Max.Pressure |
320t |
Total Weight |
18t |
Heating Plate Zone Power |
18kw |
Total Power |
40kw |
Overall Dimension |
6070×4040×2460mm |
Vertical foil stamping section performance specification |
|
Max. foil width |
1060mm |
Min. foil width |
25mm |
Max. length of pull foil |
760mm |
Max. pull foil roll diameter |
200mm |
Horizontal foil stamping section performance specification |
|
Max. foil width |
730mm |
Min. foil width |
25mm |
Max. length of pull foil |
1060mm |
Max. pull foil roll diameter |
240mm |