Aseptic drum tomato paste concentrate 28-36 brix processing line turnkey solution whole factory machine

1

Brand Name

SHJUMP

2

Factory location

Shanghai city, China

3

Raw material

fresh  fruits

4

Main workflow

fresh tomato→ washing → sorting → crushing → preheating → pulping →

5

End products package

Aseptic bags in drum/ketchup in standing pouc&flat pouch/glass bottle/plastic bottle/carton brick/box etc

6

Capacity

100kg-10t Per Hour

7

End product

 tomato paste, tomato juice, tomato sauce, tomato puree etc

1).Bucket Elevator

1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.
2. Running stably with low noise, speed adjustable by transducer.
3. Anticorrosive bearings, double sides seal.

2).Air Blowing & Washing Machine

1 Used to wash fresh tomato, strawberry, mango, etc.
2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.
3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.

3). Crushing machine

used to crush the fruits into pieces and for further pulping

4).Preheater

1. To inactivate enzyme and protect color of paste.
2. Auto temperature control and the out temperature are adjustable.
3. Multi-tubular structure with end cover
4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.

5).Belt press extractor

1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.
2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.
3. the extraction rate can be get 75-85%(based on raw material)
4. low investment and high efficiency

6).Evaporator

1. Adjustable and contrllable direct contact heat treatment units.
2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence
time.
3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria
where a distributor ensures film formation on the inside surface of each tube.
4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid
are separated in a cyclone separator.
5. Efficient design of separators.
6. Multiple effect arrangement provides steam economy.

7).Tube in tube sterilizer

1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated
water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors,
etc.
2. Incorporated Italian technology and conform to Euro-standard
3. Great heat exchange area, low energy consumption and easy maintenance
4. Adopt mirror welding tech and keep the smooth pipe joint
5. Auto backtrack if not enough sterilization
6. CIP and auto SIP available together with aseptic filler
7. Liquid level and temp controlled on real time

8).Aseptic filling machine

1.Applicable to aluminum foil （Bag-in-drum&Bag-in-box）compound aseptic bag from 5L-220L.
2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation
platform
3.Keep the filling chamber sterilized all the time by steam protection.
4.Full auto SIP and CIP available