Tabber&Stringer STS800 adopts stress-free Hot-wind Wheel Soldering method, Servo motor Driving and Industrial CCD positioning&detection for defective solar cell excluding automatically. The soldering effect, such as Cell spacing, Cell numbers of single string, Soldering temperatures and etc, can be adjusted according to requirements. STS800 can be integrated with Automatic Layup machine to achieve the composing and locating of Solar cell Strings on Tempered glass.
Equipment Advance
1,Applicable for BIPV modules
2,Applicable for double side soldering
3,Proprietary soldering technology
4,Supportive for 5’’,6’’ and half cell size soldering
5,Exchange time less than 30mins from 3BB to 4BB, 5BB soldering head
6, Qualified soldering effect, which approves soldering pulling testing higher than 3N on cell surface(1.5mm ribbon, 180 degree pulling angle)
7,Exchange time less than 30mins for different sizes solar cells
8,Three Tabber&Stinger requires only one operator
9,Dual Solar string unloading basket to avoid working interruption
10,Ribbon extruding in advance before soldering
11,Pre-heating before soldering to avoid cell deformation efficiently
12,No manual operation works
13,Applicable for Solar cells thicker than 160um
14,Adjustable for Ribbon soldering spacing
15,Adjustable for Ribbon soldering length
16,Touchable integrated PC system is capable to resolve after-sales problem online
17,Can be integrated with other Solar equipment conveniently
18,Remote assistance by Internet
19,Adjustable for Solar cell spacing(1.5-35mm)
20,No pre-heating required for Ribbon before soldering
21,No specialized engineer required for maintenance
22,Solar cell soldering numbers per string can be set by PC
Equipment Hardware Specification
1.Machine body
The Solar cell district and Soldering district are totally enclosed on machine body. The solar string unloading basket can be integrated with Automatic Layup machine, or be transferred to string box.
The equipment adopts PLC control mode, with servo motor driving and multiply alarm system for safety guarding.
2.Rotary cell basket group
Servo motor driving+Liner Guide rail support+Double ball screw transmission
No friction during cell up&down process, to reduce cell breakage rate
Stratified Cell blowing structure to reduce cell breakage rate
Alarm notify when cell basket is empty
3.Cell Tilted Positioning CCD structure
Industrial CCD: 1 Mage Pixels
High resolution industrial camera lens
Servo motor driving+Liner Guide rail support+Double ball screw transmission
Flotation type positioning table
Automatically regulation when cell position is tilted.
Solar cell pre-heating
4.Soldering processing structure
High precision fiber sensor
Adjunctively Ribbon downwards structure
DC gear motor driving
Soldering flux immersing structure for Ribbon
5.Solar cell soldering structure
Hot-wind wheeling soldering method, and wheeling controlled by servo motor driving
Wheeling pressure adjustable
Soldering temperature adjustable
6.Unloading structure
Translation movement driven by servo motor
Lifting movement controlled by Guide Rod Cylinder
Solar cell rotary&overturn function
Dual Solar string basket structure
Alarm system for unloading vacuum control
7.Software control system
Specialized software for conveniently edit and modification
Friendly Human-machine interface for easy operation and control
Adjustable for edit and modification of soldering orbit according to requirement
Centralized Parameters can be set by keyboard through software window
Main parameters can be set and saved by software directly
Exchange between Automatic and Manual mode for convenient debugging
Soldering counting function
Error Alarm function
ABOUT US
Wuhan Sunic Photoelectricity Equipment Manufacture Co.,Ltd (Sunic Laser) have been engaged in manufacture of laser equipments since 1998. We are specialized in designing, manufacture, sales and service for laser processing machines and whole equipments for Solar PV production line, and supply complete turnkey solutions with laser application for customers all over the world.
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