Aluminium Cover bottle carbonated filling line / machine / unit CSD filling precise Valve

Aluminium Cap bottle carbonated filling line / machine / unit CSD filling precise Valve

The bottle carbonated filling line is integrated with washing filling and capping together;
DGF series is used for carbonated drink packed in PET bottles;
The most advanced technology from Japan and Germany is employed in the design.
The bottle enters into the filling part of two-in-one machine by air conveyor through poking bottle star-wheel. The bottle that enters into the filler is hold by neck holding plate. The filling valve acted by the cam can realize up and down. It adopts pressure filling way. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.
The full bottle is transferred to the capping part through hold neck transition poking wheel. The stop screwing knife holds the bottle neck, keeps bottle upright not rotating. The screw capping head keeps in revolution and autorotation. It can finish a whole capping course including catching, pressing, screwing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through poking wheel. The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 2 in 1 machine, in the bottom of the enclosed window has return air outlet
The whole bottle carbonated filling line is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed sleeplessly. 

Bottle In-feed

1)        The clamp heads use special design clamp head for the glass bottle
2)        The convey chain used stainless steel 304 material for long time use. 

Filling part

1)      Adopted Germany anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
2)      The rotate plate is made of SUS AISI304, large flat toothed bearing.
3)      The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of 304 stainless steel.
4)      The filling system has a CIP circulation system to wash the pipeline. This system can clean the liquid pipe, liquid tank and filling valve etc. effectively.
5)      This filling system has an automatic temperature control system.
6)      The filling valve opens and begins filling whenthe pressure is balance between inside bottle and liquid tank, the filling valve move up and leave the bottleneck when it finishes filling.
7)      The liquid supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
8)     The motivation of the filler is derived from the driven system in the framework and passed by gear.

Capping part

This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality.
Characteristic of the screwing capper as follows:
1)      Introduce most advanced cap sealing technology called France “ZALKIN ". With the help of expert from institute of electro mechanics and mechanical engineering of Shanghai Communications University, we successfully designed. For example: I) the screwing capping head cam (the main parts which can assure the machine run stationary), while adopting “ZALKIN” technology, the expert improve the authenticity and stability of the machine focused on dynamics and kinematics. II) Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.
2)      The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.
3)      The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide.
4)      A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.
5)      A bottle inlet detect switch is settled on the screwing capper.
6)      There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.
8)      By adjusting the height of the rotary parts to adapt for different bottle height.
9)      The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
10)  The main parts of the screwing capper are processed by the digital-control processing center
11) The new capping head can make capping in both clockwise and anti-clockwise direction; It will make the cap correctly fix to the neck, correctness 99.999%;