500liter 5HL 4BBL brewing equipments red copper double wall glycol jacketed top manway beer fermentation tank for brewbar
Part 1
General Description of 500L/4BBL Beer Fermentation Tank
------ Quality Design for Craft Brewing
500L 5HL 4BBL Red copper double wall glycol jacketed top manway conical cylindroconical fermenters are the most commonly used fermentation systems used today to produce both lagers and ales. As the name implies, the vessels are vertical cylinders with a conical base (usually 60°cone) and normally, a dished top. This design allows for easy yeast collection and CIP cleaning. 500L 5HL 4BBL Red copper double wall glycol jacketed top manway are very suitable for micro breweries and brewpubs, bars etc. It’s self-cooled with glycol water inlet and outlet, so the temperature of beer during fermentation can be controlled easily. In addition, each beer fermentation tank is equipped with 360°rotated CIP spraying ball. The tank inner could be cleaned completely. This can ensure the food-grade sanitary of beer production. The 500L 5HL 4BBL fermenter is usually installed with 500L 5HL 4BBL beer brewing system or 250L/2BBL small beer brewpub equipment. Based on different beer types requirements on output and fermentation cycle, usually 4-20 sets beer fermentation tanks are needed by most of the customers.
--Company certificated by ISO TUV SGS production process inspection, the tanks’ design and quality can be according to GB/CE/PED/ASME standard.
--Local service in EUROPE, AUSTRALIA etc.
--5 Years warranty for tanks.
--0 trade risk verified by more than 1100 breweries.
--19 Years experience design customization.
--Electrical parts CSA/UL certificated available.
--Made of red copper, TIG welded by automatic welding machine, the tanks’ quality according to GB/CE/PED/ASME standard.
--Interior polished to 0.2-0.4 μm to ensure no dead corner for bacteria hide in. Totally avoid the sanitary issues.
--Triangle-Arranged holes on glycol jacket for higher cooling efficiency.
--Rotating Racking arm allows beer out separately with yeast.
--All gasket made of EPDM which have a more durable use time.
--Fermentation pressure adjustable, suitable for fermentation both under atmospheric pressure and specific pressure.
--Separated cooling zones on side wall and cone for more accurate temperature control.
--Completely SUS304 legs with strengthening braces to prevent tank deformation.
-- Heavy duty foot pads with adjustable ability, can be applied to uneven or slope ground.
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Design Basis
Manway: On top Insulation: TH=80mm with low thermal conductivity PU Red copper beer fermenter
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Energy Consumption
Tank Working Pressure: 2bar/30psi Cooling:35% Glycol liquid -5℃ |
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Dimension
Diameter:Φ960x2300mm (Customizable) Conical bottom: 60° cone (customizable)
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Controlling
Temperature control |
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Function: |
Wort Fermentation or maturation |
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Tank Capacity: |
500L 5HL 4BBL(+25% Headspace minimum) |
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Dimension: |
Φ960mmx 2300mm (Customizable) |
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Interior Shell: |
SUS304 full welded; TH=3mm |
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Exterior Shell: |
Red copper full welded; TH=2mm |
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Welding |
100% TIG welding with pure argon gas shield |
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Interior Finish: |
Sanitary 2B finish, Pickled and Passivated; (8K Mirror finish optional) |
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Exterior Finish: |
Red copper finish(2B, 8K Mirror finish optional) |
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Polishing |
Interior full polished to 0.2~0.4 μm without dead corner |
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Insulation: |
TH=80mm with low thermal conductivity PU |
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Cooling: |
35% Glycol liquid -5℃ |
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Cooling Jacket: |
Dimple plate on bottom and side wall, welded without over burning |
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Jacket test |
by water and gas, 5bar/75psi for 1hour, 3.5bar/52psi for 48 hours |
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Jacket Working Pressure: |
< 2bar/30psi |
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Tank leakage test |
by water and gas, 4bar/60psi for 1hour, 2.5bar/37.5psi for 48 hours |
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Tank Working Pressure: |
2bar/30psi |
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Dished Top: |
Dished top full polished |
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Conical bottom: |
60° cone (customizable) |
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Manway: |
Sanitary side mounted oval manhole with pressured door (Top mounted available) |
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CIP Ball: |
Top mounted double clamp 360° rotary CIP spraying ball and port, 1pcs |
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CIP arm: |
with four-way connection and butterfly valve |
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Mechanical safe valve PVRV: |
2bar/30psi on top (1bar/15psi available) |
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Sampling Valve: |
Full sanitary sampling valve with EPDM seal |
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Hydraulic shock pressure gauge: |
on CIP arm (Diaphram type for optional) |
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Horizontal mounted rotating racking arm: |
This arm and port in cone with butterfly valve |
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Discharge arm: |
with butterfly valve, Removable and easy to clean |
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Thermowell : |
Sanitary welded thermowell for high accuracy temperature sensor 1pcs |
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Glycol water port: |
In/out port on side wall and cone, Thick wall pipe thread (Top or bottom design available) |
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Legs: |
4pcs completely SUS304 legs with braces, heavy duty foot pad with up-down and slop adjustable |
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Accessories: |
Complete valves, fittings and all parts, Tri clamp/DIN Union available |
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Special request |
Pressure adjustable bunging valve 0.2-2.2bar ; Sanitary level tube and valves ; Carbonation port with stone |
PART 2
Learn More about 500L/4BBL Beer Fermentation Tank
------ Customized Details for Better Brewing
PART 3
Learn More about TIANTAI
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