3 in 1 Assembly, Straightening, Welding Combined H Beam Welding Machine
3 in 1 Assembly, Straightening, Welding Combined H Beam Welding Machine
The T/H steel Assembly-welding-straightening machine developed by our factory is designed on the basis of absorbing the advantages of similar foreign products and combining the actual situation of domestic steel structure production. Its main structural advantages are: the all-in-one welding and straightening machine is special equipment for assembly, welding, and straightening T / H steel. It will integrate the three equipment of assembly machine, gantry welding, and straightening machine into one piece of equipment. To carry out, significantly improve production efficiency, reduce equipment costs, save equipment installation space, is the production equipment for efficient production of H-Beam and T-Beam. In addition, this equipment uses CNC programming control to automatically complete the automatic feeding, automatic centering, automatic welding, automatic straightening, and other work in the production process of T / H steel welding, which saves a lot of manpower and provides automatic production of the entire profile solid foundation.
H beam Assembling Welding Straightening Machine, H beam 3 in 1 production line, H beam welding production line Technical Parameters
Ø Applicable workpiece web height: h = 200—1500mm
Ø Applicable workpiece web thickness: tw = 6-32mm
Ø Workpiece Flange width: b = 150-800mm
Ø Applicable workpiece flange thickness: t = 6-40mm
Ø Applicable workpiece length: L = 2000-15000mm
Ø Applicable workpiece material: Q235 (tensile strength ≤235MPa)
Ø Welding angle height: hf = 4-8mm
Ø Adjustment range of conveying speed of equipment: 0.2—2m / min (According to the height of the welding angle, the diameter of the welding wire, determine the welding process, select the appropriate welding speed)
Ø Input roller table: 2.6 meters roller table three sections (one section is active, driven by the host through the chain)
Ø Output roller table: double roller lifting roller table 1 section, single roller lifting roller table 3 sections, double roller passive roller table 3 sections (total length about 11.5 meters)
Ø Tie rod system: 2 groups (one main and one quilt)
Ø Total power: about 17kW
Ø Submerged arc welding machine power about 100kW × 2
Ø Power supply: 3-phase AC380V 50HZ
Ø Straightening capacity range
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NO.
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Item
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Technique data
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|
1
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Flange width
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150-800mm
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2
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Flange thickness
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6-40mm
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3
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Web height
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200-1800mm
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4
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Web thickness
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6-32mm
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5
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H beam length
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2000-12000mm
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6
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Assembly and welding speed
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200-2000mm/min
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7
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Main machine power
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20kw
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8
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Workpiece height
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200-2000mm
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|
9
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Workpeice length
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4000-15000mm
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10
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Welding speed
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150-1500mm/min
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H beam Assembling Welding Straightening Machine, H beam 3 in 1 production line, H beam welding production line Machine Structures:
The appearance of the machine see below picture
Assembly unit:
There are two sets of manipulators among input conveyors of the equipment, for rough aligning and positioning of flange and web. When sheets are hoisted onto the equipment, these manipulators can support the sheets and align them, preventing the sheets from dumping, making operation safe and reliable.
There are 2 sets of positioning units for flange and web each, with the positioning style is clamp both sides at the same time, making accurate positioning of the work-piece. The lead-screw positioning units (2 for flange, 2 for web) are joint together thru chain and shaft, guaranteeing in-phase working of the units, as well as simple and quick adjustment for different sizes of H-beam.
After web and flange are sent into the equipment, the tail aligning unit will be raised automatically, making sure alignment of the face of flanges and web.
Welding unit:
2 sets of China MZ-1000IGBT PRO SAW system is used for welding the 2 seams alongside both sides of the H-beam, (single wire diameter is Ø3.0 or Ø 4.0 mm), featuring in high efficiency and good quality.
The position of the welding torch can be adjusted and observed easily during welding.
2 sets of automatic flux recycling systems are used for conveying flux to the welding seam and screening and recycling un-sintered flux by way of the suction hole at the rear side of the torch and sucking the flux back into the flux barrel for re-use.
Straightening unit:
Deformation happens at the flanges post welding. For this reason, 1 set of flange straightening unit is equipped at the output side of the equipment. It is mechanic down-stroke style, of strong force and easy control.
The thickness of flange that can be straightened see below table(tensile strength σb≈400MPa):
|
Flange thickness T(mm) |
6~20 |
20~25 |
25~32 |
32~40 |
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Flange width B(mm) |
150~750 |
460~750 |
580~750 |
680~750 |
After welding, one side of the web will be subjected to heat input, making H-beam expanding and bending upward. For this reason, 2 sets of elevating conveyors are used for supporting H-beam.
The equipment has the same speed for assembly, welding, and straightening which is VF controlled and displayed in digit, adapting to manufacture of H-beam of various specification.
Jinan Pioneer is the earliest professional group company engaged in cross-border supply chain management in China's welding and cutting&Drilling steel structures field. Its headquarters is located in Jinan, China. It also has product experience centers and manufacturing bases in Shanghai, Zhengzhou, Dezhou, Jinan, Wuxi, and other places. We set up suppliers and customers at home and abroad. Establish a complete cross-border supply chain ecosystem, gather a large number of cross-international and cross-industry related enterprises, rely on the professional brand operation team of Yomi to carry out systematic cross-border supply chain management, and provide specialized services for customers and distributors at home and abroad in procurement, logistics, warehousing management, and supply chain finance and other integrated projects.
Pre-sales service:
Free sample making
For free sample making/testing, please send your samples or products CAD Graphics to our company in China. Try before you buy.
Progressing Solution Design
According to the customer’s product processing requirement, we can design a unique solution that supports higher manufacturing efficiency and better processing quality for customers.
After-sales service:
Training to install(3options):
A, We will supply the machine with training video and user's manual in English for installing, operation, maintenance, and troubleshooting, and shall give technical guide by e-mail, fax, telephone/MSN/ICQ and so on, when you meet some problems of installation, using or adjusting.
B, You can come to China for training. We will offer professional guidance. Direct and effective face-to-face training. Here we have assembled equipment, all sorts of tools, and a testing facility, we will also provide accommodation during the training period.
C, The Strong after-sale service team in China, Our engineers (staffs) can speak fluent English to communicate and solve questions when you have a requirement calendar day per person.
D, Depending on the region one of the divisions of service, high efficiency.
If need to go to your side to help you, I will arrange quickly to go there with quickly help you by flight.
Training Time: 3-7 working days(Recommend).
For Installation, commissioning & training (maintenance & operation of machine) to customer’s personal in user’s job site shall be provided free of cost by the supplier, The cost of air tickets (round trip), food, accommodation, local transportation, translation, internet, communication and visa charges for our engineers at buyer’s site shall be borne by the customer at actual against documentary evidence.
After-Sales Service allowance @ USD200/per person per day for eight(8) hours in customer’s local project site and return shall be considered extra at actual.
Warranty:
The guarantee period of quality shall be 12 months counting from the date on which the commodity arrives at the port of your destination. Except for the damage artificially, we are responsible for offering the fittings free of charge during the guarantee period. In any case, we need that you send the damaged fittings by courier with your charge if we need them for repair or backup, we will send you the alternative fittings at the first time you need them.
After the guarantee of the quality period, the parts required to repair or change, if any, shall be paid.
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