2021 NEW Factory wholesale fiber cement board making machine/Fiber cement corrugated sheet machine/ SINOPOWER GROUP
Felt speed:
Fiber Cement Board Machine
Scope of Supply
Ø Fiber Cement Board Production Line
Ø Calcium Silicate Board Production line
Ø Non-Asbestos Tile Production Line
Fiber cement boards are made from non-harmful materials. It uses cement and calcium silicate material as basic materials and composite fiber as reinforcing material and made by high-pressure shaping. It has high density and low moisture content, good mechanical property and weathering performance, stable size and low coefficient of deformation. The boards, as a kind of environment-protection, safe and multi-function senior building boards, are widely used in ceiling decoration, internal wall decoration and external wall insulation.
Working Process
1.Flow-on Process
The slurry process is a method for producing fiber cement products, which is characterized by its being able to use slurry with a large concentration to cover a long endless felt, and the slurry is subjected to vacuum filtration, dehydration, and extrusion molding for many times to form a green sheet of the product.
| Flow-on sheet forming machine | ||
| Forming drum size | Diameter 1650×1750mm |
Characteristics of slurry process |
| Felt speed | 100-40m/min |
1. The equipment is relatively simple and the cost is low 2. The system has reasonable energy consumption and low operation cost 3. Easy operation and control and convenient maintenance 4. Low adaptability of raw materials 5. Low water consumption and low loss of raw materials |
| Forming drum linear pressure | 700N/cm(max) | |
| Outlet of slurry size | 1400mm | |
| Felt washing water pressure | 0.8 – 1.5MPa | |
| Vacuum box pressure | Capacity: Annual production of 3 million square meters and annual production of 5 million square meters | |
| Vacuum box no. | ||
| Felt length, raw materials layer thickness | ||
2.Hatshek Process
The hatschek process is to take the material to the surface of the felt by rotating several (usually 3 - 5 pcs) round vat arranged in front of and back, and then lay it continuously on the felt belt. The material will be the blank after reaching a certain thickness.
| Hatschek sheet machine | ||
| Sheet forming cylinder size | Diameter1650X1750 | Characteristics of hatschek process
1. The material layer thickness uniformity is good. 2. Product surface planeness and smooth finish are good. 3.Automatic deviation adjustment of felt and automatic adjustment of forming cylinder line pressure. 4.The vat liquid level can be controlled automatically or by overflow control. 5. Total equipment weight: about 50t. |
| Chest roller Diameter | Diameter500mm | |
| Felt speed | 90-40 m/min | |
| Vats No. | 3-6 | |
| Mesh wheel size | 1250x1570mm | |
| Felt clean water pressure | 1.0-2.0 Mpa | |
| Main drive motor power | 55-90kW | Capacity: Annual production of 3 million square meters and annual production of 5 million square meters |
| Main gear motor | 75kW | |
|
Forming cylinder linear pressure |
(Max. ) 70 kg / cm | |
1. Sand Preparation Section
2.Pulp Preparation Section
3.Cement & Auxiliary Material Silo
4.Sand Slurry Storage Tank
5.Cellulose Pulp Storage Pool
6.Batching Section
7.Clean and Recycle Water Tank
8.Sheeting Section
9.Flocculant System
10.Green Sheet Receiving Section
11.Stacking Section
12.Waste Material Recycle System
13.Pressing System
14.Pre-curing Section
15.Re-stacking Section
16.Cleaning and Oiling Section
17.Autoclave System
18.De-stacking Section
19.Drying System
20.Thickness Sorting System
21.Sanding Section
22.Edging and Chamfering Section
23.Packing and Loading Section
24.Boiler System
25.Air Compressor System
26.Central Control Room
Features of Fiber Cement Board Making Machine
Intelligence
Manage every corner of the factory
Automatic control system
1.Automatic batching system
Control the addition of various raw materials through the PLC system, so as to strictly control the formula and maintain the stability of product quality.
2. Waste recycling and utilization system
Recover all kinds of waste materials generated in the production process, eliminate the generation of waste water, waste gas and waste residue, and meet the requirements of environmental protection.
3. Data statistics management
Use data to make a statistic of the daily raw material consumption, electricity consumption, water consumption and gas consumption. Use big data to manage factories and improve economic benefits efficiently.
We maintain close contact with Siemens, ABB, Schneider, Omron, B & R, GE and other automation system providers to design, manufacture, program and debug complete sets of automation systems for the equipment, improve the automation level of the entire production line system and enable the production line to operate stably and efficiently.
Pre-sale ServicesMarket analysis |
Mid-term ServicesEquipment design & manufacturing |
After-sale ServicesInstallation and commissioning |
Seaworthy container packing or in bulk.
SINOPOWER GROUP has a strong R & D capability and deep technical reserve in the fiber cement board / calcium silicate board equipment industry and is at the world’s leading level.
SINOPOWER GROUP integrates engineering design, engineering general contracting, technical consulting, R & D of complete sets of equipment as well as processing and manufacturing in the building materials industry. It has Class A certificates for for new building materials engineering design, engineering general contracting as well as engineering technical consulting, Class B certificate for new energy power generation design, and has passed the certification of quality, environment and safety management system.
SINOPOWER GROUP provides the “turnkey project” from pre-sales market analysis, investment analysis, on-site exploration, project planning, raw material inspection and customized design to medium-term equipment design and manufacturing, electrical automation design, equipment packaging and transportation, civil engineering guidance, as well as the final installation and commissioning of equipment, production management of factory, staff training, spare parts supply, equipment upgrading, etc.
SINOPOWER GROUP’s design center has more than 200 engineers, who can give customers the most professional design from process plan, equipment selection to production line layout. The Company also has modern laboratories to help the customers to choose the most suitable raw materials and production formula through the testing of raw materials and final products. Customized services can be provided according to the needs of different customers.
SINOPOWER GROUP’s equipment manufacturing center has a 15000 M² equipment research and development and processing base and provides complete service of production line equipment processing and electrical automation.
Q: Are you trading company or manufacturer ?
A: We are manufacturer.
Q: How long is your delivery time?
A: Generally it is 180 days after the down payment is received.
Q: Do you provide intallation guidance and training?
A: Yes for sure, engineers will be dispatched to the site for installation guidance and training.
Q: What is your terms of payment ?
A: T/T or L/C, can be discussed .
CONTACT:
SINOPOWER GROUP
*Professional Manufacturer of Green Building Materials Machinery*
11A,Yindong BLG, No. 58 Xinjinqiao RD. Pudong, Shanghai, China. 201206
Mobile/ What'sApp/WeChat:+86-136 2181 1961
Tel:+86-21-5055 0655 Fax:+86-21-5055 0656
Website:www.build-machine.com
Youtube:https://www.youtube.com/channel/UCYLnfuxfE5WC1t77s6TAwlw
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