edm brass wire cutting machine
FR400G New Design
Standard Configuration:
1) Window XP System with Auto-CAD software control System.
2) PANASONIC converter ( Japan Panasonic )
3) "C" Structure HTK Casting Machine Body ( Japan HTK )
4) Standard DRO and Z axis motorized drive up and down.
5) Hiwin brand linear guide way install on XYZUV 5 axis ( P lever )
6) Hiwin brand ball screw install on XYZUV 5 axis ( C3 lever )
7) Automatic center lubrication system. (Not manual )
8) LED Inside light (Not outside bulb)
9) Automatic double direction wire tension system
10) Standard ±6 degree taper cutting system
11) PHILIPS Industrial Computer (Philips Europe)
12) Automatic parameter generating system.
Cooperate Suppliers:
Linear guide way and ball screw supplier (HINWIN Taiwan)
Bearing supplier (NSK Japan )
Motor, Driver and Electric accessories supplier ( SIEMENS German)
Electric accessories supplier ( NCC Japan )
Transducer (converter) ( PANASONIC Japan)
Servo driver supplier ( YASKAWA Japan )
Handle Remote supplier (EUCHNER German )
Industrial control system supplier (PHILIPS Europe)
Machine Featurers:
1) Parameter is not required to put in, Artificial Intelligence works out perfect parameter
immediately after putting in cutting thickness and wire diameter, Different accuracy based on different workers with different experience will be solved.
2) Roughness: Ra ≤0.8um
3) 3 Time Cutting thickness : ≥200mm
4) Max Machining Speed: 200mm2/min
Factory Situation:
1). More than 1500 Sets Wire Cut Machine can be sold out in Chinese market each year.
2). Over 8000 sets EDM machines installed in China or other countries.
3). 8 steps checking for each machine by more than 25 QCS.
4). 20 years experience on EDM Machines (From 1997) , 300 employees.
5). 20 research personnel for developing new models or accessories.
Item | unit | FR-400G/M/S | FR-500G/M/S | FR-600G/M/S | FR-700G/M/S | |
Worktable size (L×W) | mm | 550*680 | 580*770 | 680*940 | 720*1040 | |
Table travel(X×Y) | mm | 300*400 | 350*500 | 400*600 | 450*700 | |
Max. work piece thickness | mm | 250 | 250 | 300 | 300 | |
U.V axis | mm | 20*20 | 20*20 | 20*20 | 20*20 | |
Max. taper angle/plate thickness | degree/mm | ±6°/80mm G model ±12°/80mm M model ±6°/80mm S model | ||||
Motor type | step or servo | G model Step motor M model Step motor S model Servo motor | ||||
Wire diameter | mm | 0.16-0.20 | 0.16-0.20 | 0.16-0.20 | 0.16-0.20 | |
Machine accuracy | Octagon | mm | ±0.005 | ±0.005 | ±0.005 | ±0.005 |
Angle | mm | 0.012 | 0.012 | 0.012 | 0.012 | |
Roughness, thrice cutting | um | ≤0.8 | ≤0.8 | ≤0.8 | ≤0.8 | |
Max. machining speed | mm²/min | 200 | 200 | 200 | 200 | |
Machine dimensions(W×L×H) | mm | 1160*1650*1850 | 1300*1770*1880 | 1540*1920*2020 | 1730*2020*2080 | |
Machine weight | Kg | 1500 | 1700 | 2000 | 2300 | |
Controller dimensions(W×L×H) | Mm | 600*800*1800 | 600*800*1800 | 600*800*1800 | 600*800*1800 | |
Wire traveling speed | m/min | 5-11 | 5-11 | 5-11 | 5-11 | |
Load of table | Kg | 350 | 400 | 500 | 600 | |
Rated Power | KVA | 3 | 3 | 3 | 3 | |
Water tank dimension(W×L×H) | mm | 580*960*660 | 580*960*660 | 580*960*660 | 580*960*660 | |
Working reservoir capacity | L | 150 | 150 | 150 | 150 |
Factory Pictures
Product Introduction
Considering the main problems existing in the old type Fast Speed wire cut machine such as low cutting precision, bad surface finishing and slow cutting speed, while the brass wire cut machine is much more expensive and difficult to learn, we develop the second generation Middle Speed Wire Cutting machine based on the technology from Brass wire cut machine, deeply improves the cutting precision, surface finishing (Ra≤0.8um), cutting speed to make the cutting life and technology almost same as brass wire cut machine. But the machine's purchase cost is much lower than brass wire cut machine, the operator who has a little experience of fast speed wire cut machine can use our machine immediately. Comprehensive efficiency is 2 or 3 time as fast speed wire cut machine.
We adopt 6 sets high lever linear guide way on the traveling system including X,Y axis and other running accessories, X,Y axis adopts 2 sets high level ball screw. Wire Swing system: the first company adopt linear guide way, make the travel move smoothly without any obstruction, it make sure the swing without any wear, solve the big obstruction, big wear, etc problem from the V shape guide way.Tape or Angle part: UV axis tape unit has got national patent, patent number:2L2008200332261. Perfect design high lever tape unit, make high accuracy for moving and tape cutting. Wire Tension System: National patent number: 2L200820000226.7. Adopt double direction wire tension system, keep the wire tension with same strength during the working time, which can protect the wire and reduce the wire broken possibility.
Company Introduction
Kunshan RuiJun Machinery Co., Ltd is a group company specializing in developing, manufacturing and selling EDM peripheral systems and CNC machine tools.
The company was founded in 1997, it is one of the earliest EDM CNC Machine tool manufacturers in China. After years of unremitting development, high precision CNC "RUIJUN machine" come into the top-notch machine brand, enjoys a high reputation in the market, The sales quantity in native market keep head of the competitors, it is the leader manufacturer in EDM Wire Cut industry market.
Registered capital is 30 million yuan, it has a manufacturing base in Kunshan city, covers an area of 30, 000 square meters, In between, work-shop construction covers an area of 24, 000 square meters, company invest more than 100 sets different kind of manufacturing equipments, totally investment 6, 000 million yuan on fixed assets, which makes the manufacturing capacity up to 2000 sets/year.
Company win two dozen national patents and "high-tech product" title in China, it is "science and technology research and development institutions" in Kunshan city, "SME" and "high-tech enterprises", "provincial focus on the promotion of new technology applications new product" in Jiangsu province.
Based on " technological innovation, service-oriented" spirit, RuiJun is willing to provde advanced manufacturing technology, satifactory service to customer, to build up a success industry leader in Chinese EDM Industrial market.