200 kg/h cocoa butter and powder machine
This cocoa process line is used to make cocoa liquor, cocoa butter and cocoa powder,
We also have chocolate processing equipment.
The equipment includes cocoa roaster, cocoa winnower, cocoa liquor machine, cocoa cake/liquor crusher and grinder, hydraulic cocoa butter press machine, cocoa powder making machine and so on.
How to make cocoa butter and powder
1. cocoa bean roaster
2. cocoa bean winnower
3. cocoa nibs grinder into liquor
4. liquor tank
5. cocoa butter press machine to make butter and cake
6. cocoa cake crusher
7. cocoa cake grinder into powder
how to make chocolate
1. cocoa bean roaster
2. cocoa bean winnower
3. cocoa nibs grinder into liquor (mass)
4. cocoa conche machine to grind the liquor very fine
5. chocolate tempering and moulding machine
7. cooling the chocolate, now you can get the chocolate.
We can supply the whole line of chocolate process machine, from cocoa bean into chocolate.
please check some machines about cocoa process as following:
1. cocoa roaster
the process of cocoa roaster: the cocoa bean should be roasted at high temperature 100-120 degree ,
The whole process takes about 30 minutes to ensure that every cocoa beans after roasting, exudes a rich cocoa flavor. the temperature of the roasted can be sdjustable as your requiement.
Technical parameter:
|
Model |
Dimension (mm) |
Production |
Power (kw) |
Heat type |
|
SRS-1 |
2900*1200*1700 |
100-150 kg/ h |
1.1 |
Electric |
|
SRS-2 |
2900*2200*1700 |
150-250 kg/h |
2.2 |
electric |
|
REMARK |
Roasting time: 20-30 min/per time. |
|||
pictures of cocoa roaster
2. cocoa liquor making machine, cocoa mass making machine
the grinder machine grind the cocoa bean into paste/ butter called cocoa liquor, also known as bitter cocoa material. Warmed Cocoa liquor having the characteristics of the liquid, cooled cocoa liquor into block.
The technial data of cocoa liquor or cocoa mass
|
Model |
SRS-110 |
|
Output size |
2----50Micron |
|
Capacity |
200-300 kg/h |
|
Power |
5.5 kw,380v, 50hz |
|
Dia of rotor |
180mm |
|
Dimension |
680*380*930mm |
|
weight |
300kg |
the picture of full stainless steel cocoa liquor machine
3. cocoa cake crusher machine
this crusher machine not only increase the cut angle of blade, but also adopt the blade carries, so that it can distribute pressure of blade, improve the shear and bear impact force of each blade. Blade adopt alloy steel which accord to the special heat treatment, highly abrasion resistance and thin sharp of the blade with several times.
it can be used to crush the bigger raw material into small pieces, the grinder machine can grind the crushed raw materail into powder which can be 80 mesh 120 mesh 180 mesh 200mesh and so on.
the technical data of cocoa bean/ cake crusher
|
Item |
Model |
capacity |
Power |
weight |
Dimension |
|
Cocoa cake grinder |
PG-250 |
200 kg/h |
5.5 kw |
430 kg |
1200*820*1160 mm |
please check the picture of full stainless steel crusher as following:
4. cocoa bean grinder/ cocoa cake grinder
1. Material
The machine is made of SUS304 stainless steel which adopts to the international standards of food hygiene.
2. main use
this machine can be used in many fields: such as coffee/cocoa grinding, pharmaceutical, chemical, mining, abrasive, refractory, non-metallic minerals, metalergy, building materials, medicine, food, pesticides, feed and other trades.
3. Main Advantage
3.1 Compact structure, small occupied area.
3.2 No storage, no dead angle,easy to disinfect and convenient to change variety. Our machine is consistent with the GMP standard.
3.3 Apply to wide particle size range,product particle size is in the 10 to 300 mesh, so you can choose any size between 10 and 300 mesh.
3.4 negative pressure manufacture, no dust pollution and good environmental quality
4. working principle
When the main shaft rotates at a high speed, the rotor disk runs at the same time,the materials are put into the hopper and move automatically through the feeder into the crushing chamber. In the crushing chamber the material is crushed in the comprehensive effect of mutual impact, shear and friction between the teeth and the material.
The machine is equipped with mesh screens,the screen can be changed in accordance with customer requirements.
The grinded materials are drove by the airflow and are impacted and rubbed by the teeth and hammer slice again and again.
When the material to be pulverized to less than sieve diameter,it can rapidly get out of the crushing chamber through the sieve pore and falling to the outlet, and the coarse material is continue to be grinded.
5. the technical data
|
Item |
Model |
capacity |
Power |
weight |
Dimension |
|
Cocoa bean/ cake grinder |
SRS-250/ SRS-40B |
200 kg/h |
7.5 kw |
180 kg |
750*650*1260 mm |
6. the picture of full stainless steel cocoa cake grinder
the sieve of cocoa grinder
5 cocoa butter making machine/ cocoa liquor press machine
We can use hydraulic press machine to press the cocoa liquor to get the cocoa butter and cocoa cake.
We can use the cocoa butter to make chocolate, and use the cocoa cake to make cocoa powder.
the technical data
|
Type |
DYZ-460-III |
|
Unit working pressure |
40MPa |
|
Working thrust |
150t |
|
Squeeze tube diameter |
460mm |
|
Squeeze height |
700mm |
|
Pressed cylinder capacity |
150kg |
|
Average productivity |
1200kg/8h |
|
Heat power |
4kw |
|
weight |
2300kg |
|
size |
1.5*1.1*2.6 m |
The picture of hydraulic cocoa butter making machine
The stainless steel of hydraulic press drum
We also have cocoa winnower machine, please check the pcitures as following:
please check the cocoa bean sorter machine as following:
Package: our machine are all with plywood case packing, one set machine with one case.
Payment: T/T, Westeran Union, L/C, Paypal, Secure payment of Alibaba.
Delivery time: We will deliver within 7-12 working days after receiving front payment.
Warranty period: All our machine is with one year warranty. We will provide free parts and techcical support for operation. After one year, we will provide spare parts with manufacturing cost.
After-sales Service:
1. Before deliver the machine, we will test and adjust everything properly.
2. Once all is done, we will make detailed picture for customer to confirm for delivery.
3. Operation video & working manule will be provided with the machine, so that clients can use our machine without difficulty.
4. Any problems occur while using, we will provide profession advice and technical support ASAP.
5. Spare parts of the machien is provide whole serving life with resonable price.
Henan Sunrise Machinery Co., limited has been in cocoa bean processing line for many years, with the advantage of high quality and reasonable price, safe packing and fast delivery, advanced testing equipments as well as perfect follow up service. Our machines have enjoyed great popularity worldwide market, sepcially in Asia and Africa countries such as India, Malaysia, South Africa, Tanzania, etc.
If you have any question of cocoa process machine, please contact me no hesitate!!!
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