1L lab chemical steam explosion reactor with PID PLC controller
Steam Explosion Reactor
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Special Customized- Just for you:
All of our reactor are specially made as per customer's request, you could advise below parameter , then we will send you accurate quotation with related drawing:
1. Working volume
2. Working Temperature
3. Working Pressure
4. Reactor Material / contacting components material
5. With the agitator or mixer or not, and the Mixing Speed
6. With heating device or not.
7. Your other requests
With above information, we will come back to you with special designing just for yourself.
Instroduction for Steam Explosion Reactor
Steam Explosion Reactor is an ideal device for various lab scale chemical reactions with features of magnetic seal (static seal), no leakage, smooth run, low noise and easy operation. The agitator and kettle lid is well seald, this reactor can widely used for various test and reaction in laboratory, under high pressure, high vacuum and high temperature condition. Some times equip with condensers for vapor escape and distillation process.This reactor can be widely used as grease reactor.
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Specifications and Technical Parameters of Steam Explosion Reactor |
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Type |
GSH-0.1~1 |
GSH-1~10 |
GSH-10~25 |
GSH-25~50 |
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Volume(L) |
0.1~1 |
1~10 |
10~25 |
25~50 |
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Working pressure(MPa) |
Negative pressure -0.1~40 |
Negative pressure -0.1~40 |
Negative pressure -0.1~30 |
Negative pressure -0.1~30 |
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Working temperature(℃) |
-196~500 |
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Stirring speed(r/min) |
20-1500 |
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Motor power(W) |
40~80 |
80~200 |
300~750 |
1100 |
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Heating power(KW) |
0.8~1 |
1~3 |
3~6 |
4~9 |
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Heating type |
Electric heating, water recycling, thermal oil, steam, far infrared heating. |
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Charging type |
Charging from above, discharging from bottom or above. |
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Shaft |
Adopt self-lubricating wear-resistant sleeve, suitable for mixing various media. |
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Stirring type |
Paddle type or anchor type or as per customer request |
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Seal type |
Magnetic seal, mechanical seal, packing seal, gasket seal. |
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Motor |
GSH-0.1~10 general DC motor, GSH-10~50 DC servomotor or explosion-proof motor according to the customers’ requirements. |
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Main material |
Contacting material inside kettle mainly use 0Cr18Ni9(304), 00Cr17Ni14Mo2(316L), 1Cr18Ni9Ti(321), also can be produced by titanium(TA2), nickel, zirconium, hastelloy, etc, or lined with PTFE, PPL, PFA and Ni (Ni6) according to different requirements of reaction media. |
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Opening port of conventional kettle lid |
Needle Valve on Gas Port and Liquid Port, Bottom Insert Tube for sampling or inlet use, Pipe Plug on Solid Charging Port, Platinum Resistance (PT100) on measuring and controlling Temperature Port, Pressure Gauge and Safety Device (Blasting Disc) on Security Blasting Port, and Inlet and Outlet of Cooling Coil inside the reactor with tap. |
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Controller Device
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Equipped with automatic or programmed PID or PLC and computer: Temperature display and control, accuracy ± 1 ℃ (or ±0.1 ℃); Mixing Speed display and control; Pressure display and control; Level display and control; Flow display and control; Valve open/close control, etc. All above data can be transferred to computer for further analysis. |
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Other Accessories |
We can design and manufacture various chemical reactors as per customer’s request. If user have other special requirements on kettle cover, kettle body opening, internal structure, stirring paddle, and other supporting device (such as condensate return unit, constant feeding tank, receiver, condenser, etc.), we can help customer to achieve their request, can also equip necessary instruments as per request. |
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Inspection for Steam Explosion Reactor
We inspect every Steam Explosion Reactor :
Hydraulic Test under 1.2 Time of Design Pressure
Leackage Test under Design Pressure
Recent finished product
Our factory can manufacture various reactors as per customer's request. With detail technical parameter given by customer (including Working Volume, Working Pressure, Working Temperature, Reactor Material, Agitated Method), we will design and quote for customer within one working day.
Package for Steam Explosion Reactor
Package is standard export package, fumigation free wood case with steel frame inside for strong support, steel wire for necessary fixing, plastic film to protect surface from scratch, steel plate epecially used for air freight cargo for motor shield. Suitable for both sea-freight and air-freight.
Polishing Effect
As per customer request, we can polish both inside reactor kettle and outside jacket to a Mirror Polishing Effect, we can achieve Ra 0.2um.
With great polishing effect, our reactors are widely used for Food Industrial and Pharmaceuticals Industry.
Cooperation Partner
We've cooperated with many famours universities and institutions in both China and Oversea Countries, our reactor equipment help them in various chemical reaction experiment. We also cooperated with big factories in Food, Petroleum, Pharmacy, Material, Mining and Metallurgy areas.
After Sale Service
We will give advices and suggestions to user according to the needs of various industries: provides various product standards, raw materials, inspect and test methods, standard and technology consultation according to user requirements; provides manufacturing according to buyer's requirements, customizing of non-standard product, such as ultra short / long series; provides company qualifications and credit proof etc.
We will provide reactor routine maintenance as well as training service for troubleshooting of common faults; provides remote or on-site reactor review, installation and operation technical guidance; for customer quality complaint, after technical support by telephone, professional customer service personnel will arrived at the scene * if any further service is required; user's technical quality consultation will be replied within 24 hours; 12 months of product warranty period is provided; provide 24 - hour technical support hotline; provide various forms of after sale service for free during the warranty, provide life time after sale service and limited supply of free wearing parts for three years.
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