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1000t/d Dry Process Rotary Kiln Cement Production Line Supplier
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Meo Textile Clothing Co.LTD
China - Hangzhou
Manufacturer
Trade Capacity
Export Percentage
Nearest Port
shanghai,ningbo
Accepted Delivery Terms
Employees
101-200 people
Accepted Payment Currency
USD,CNY
Average Lead Time
60 Day(s)
Certifications
Product Specifications
Production Capacity
depends
Product Description
1000t/d Dry Process Rotary Kiln Cement Production Line Supplier
Product Description
Cement production line is composed of equipment like crushing machine, grinding machine, rotary kiln, and packing machine etc. We offer Cement Plants (Capacity varying from: 50 TPD to 5000 TPD ) on turn key basis and have capabilities to undertake all aspects of the project from :- Raw Material Analysis ---Project site Inspection ---- Designing Plants based on Individual requirement ---- Civil Foundation Work ---- Erection and Commissioning of the Plant and Machinery ---Training of the Staff
The complete cement making machinery includes ball mill, rotary kiln, vertical mill, vertical kiln, roller press, crusher, belt conveyor and etc. We offer one-stop service including designing, building, suitable equipment providing, installing and debugging, technical service, and overall contracting.
Application
Shibo cement plant is available for various cement types, such as Portland cement, fast setting cement, white cement, oil-welled cement, and etc.
* Relate cement plant: complete cement plant, cement grinding plant, mobile crushing plant;
* Related cement equipment: jaw crusher, cone crusher, impact crusher, hammer crusher, cement ball mill, cement vertical mill, rotary kiln, suspension preheater, cement dryer, clinker cooler, roller press, cement silo, etc.
* Relate cement plant: complete cement plant, cement grinding plant, mobile crushing plant;
* Related cement equipment: jaw crusher, cone crusher, impact crusher, hammer crusher, cement ball mill, cement vertical mill, rotary kiln, suspension preheater, cement dryer, clinker cooler, roller press, cement silo, etc.
Specification
Dry process cement production line （25-200t/d）Configuration
New dry process cement production line (300-1500t/d) configuration
Cement Equipment
Cement Crushers
The raw materials is crushed into required sizes by different types f cement crushers. We have jaw crusher, impact crusher, cone crusher, hammer crusher and other types of cement crushers for your reference.
Cement Kiln
Cement kiln process the cement raw material into cement clinker, our cement kiln has advantages of low cost, energy-saving, advanced pre-heating system, good sealing, and environmental protection.
Cement Grinding Mill
our cement mill is widely applied to dry or wet cement grinding unit, it can be used as raw material mill, also apply for cement grinding plant.
* cement ball mill * vertical cement mill
* cement roller press
* cement roller press
Auxiliary Equipment
* stacker and reclaimer
* cyclone preheater
* rotary kiln dryer
* clinker cooler
* cement silo
* rotary kiln dryer
* clinker cooler
* cement silo
Cement Production Process
1. Crushing and Preblending
limestone, clay, iron ore, coal,etc. Limestone is the largest amount of raw materials in cement production. After mining, the size of limestone is large with high hardness, so the limestone crushing plays a more important role in cement plant.
2. Raw material preparation
In the cement production line, producing 1 ton of Cement need grind at least 3 tons of materials (including raw materials, fuel, clinker, mixed materials,gypsum).Grinding operation consumes about 60% of total power in cement plants, raw material grinding more than 30%, while coal mill used in cement plant consumes 3%, cement grinding about 40%. So choosing the right grinding mills in cement plant is very important.chaeng can provide cement vertical mill, chaeng cement vertical roller mill in the production of cement specific surface area up to 3800 cm²/ g with stable and reliable quality , it can be saving electricity above 30% use of vertical roller mill production per ton cement clinker than traditional tube mill, and the power saving effect is very remarkable.
limestone, clay, iron ore, coal,etc. Limestone is the largest amount of raw materials in cement production. After mining, the size of limestone is large with high hardness, so the limestone crushing plays a more important role in cement plant.
2. Raw material preparation
In the cement production line, producing 1 ton of Cement need grind at least 3 tons of materials (including raw materials, fuel, clinker, mixed materials,gypsum).Grinding operation consumes about 60% of total power in cement plants, raw material grinding more than 30%, while coal mill used in cement plant consumes 3%, cement grinding about 40%. So choosing the right grinding mills in cement plant is very important.chaeng can provide cement vertical mill, chaeng cement vertical roller mill in the production of cement specific surface area up to 3800 cm²/ g with stable and reliable quality , it can be saving electricity above 30% use of vertical roller mill production per ton cement clinker than traditional tube mill, and the power saving effect is very remarkable.
3. Raw naterials homogenization
Adopting the technology of homogenization could rationally get the best homo-effect and afford an eligible production to the demand.
4. Preheating and precalcing
Preheater and calciner are key equipment for precalcing production technique.
5. Burning cement clinker in a rotary kiln
The calcination of rotary kiln is a key step of cement production, which makes directly influence on the quality of cement
clinker.
6. Cement grinding
Grinding cement clinker (and gelling agent, performance tuning materials,etc) is used to grind the cement to the appropriate size (in fineness, specific surface area, etc.), optimize cement grain grading, increase the hydration area and accelerate the hydration rate to meet the requirements of cement paste setting and hardening.
Grinding cement clinker (and gelling agent, performance tuning materials,etc) is used to grind the cement to the appropriate size (in fineness, specific surface area, etc.), optimize cement grain grading, increase the hydration area and accelerate the hydration rate to meet the requirements of cement paste setting and hardening.
Cement Plant Cost
The raw materials grinding power consumption takes 30%, cement grinding power consumption takes 40%, other parts takes 30%, it is important to choose cement grinding mill to keep cement quality and reduce energy consumption.
Recommended solution to cement manufacturing plants
SOLUTIONS | Solution1：cement ball mill system | Solution2：ball mill and roller press system | Solution3：vertical cement mill |
Cement type | P·O42.5 | P·O42.5 | P·O42.5 |
Cement ratio (%) | Clinker | 90 | 90 |
Limestone | 5 | 5 | |
Gypsum | 5 | 5 | |
Specific surface of cement | 3500 | 3500 | 3500 |
Capacity (t/h) | 170 | 160 | 160 |
Power consumption (kWh/t) | 41 | 33 | 28 |
Annual power saving (ten thousand yuan) | – | 400 | 700 |
Metal abrasion | 50 | 30 | 5 |
Drying capacity | Weak | Medium | Strong |
Civil and erection cost | 417.76 | 545.07 | 447.02 |
Equipment cost | 2977.72 | 3360.08 | 4224.26 |
Installation cost | 352.22 | 500.88 | 318.89 |
Total | 3747.70 | 4406.04 | 4990.18 |
Our Advantages
1. Advanced technology and equipment;
2. Low energy consumption and high efficiency;
3. Small pollution, and more environmental;
4. Mature technology, and easy operation;
5. Numerous cases, and high popularity;
2. Low energy consumption and high efficiency;
3. Small pollution, and more environmental;
4. Mature technology, and easy operation;
5. Numerous cases, and high popularity;
Company Profie
We can provide a wide variety of cement processing plant, including 4000t/d, 3000t/d,
2500t/d, 1500t/d and 600t/d cement production line. And one-stop service is also available, including designing, construction, relative equipment providing, installing and debugging, technical serving, and overall contracting.
2500t/d, 1500t/d and 600t/d cement production line. And one-stop service is also available, including designing, construction, relative equipment providing, installing and debugging, technical serving, and overall contracting.
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