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Special Customized- Just for you:
All of our reactor are specially made as per customer's request, you could advise below parameter , then we will send you accurate quotation with related drawing:
1. Working volume
2. Working Temperature
3. Working Pressure
4. Reactor Material / contacting components material
5. With the agitator or mixer or not, and the Mixing Speed
6. With heating device or not.
7. Your other requests
With above information, we will come back to you with special designing just for yourself.
Introduction for 1000L Unsaturated Polyester Resin Reactor with Pressure
1000L Unsaturated Polyester Resin Reactor with Pressure is specially used in industrial production, it can be used in batch lots, multi reactants and long period reactions,and the production will be emulsion adhesive. It can be bear high pressure and high temperature, and heated by the jacket circulation.
Reactants are put into 1000L Unsaturated Polyester Resin Reactor with Pressure, mixing and reaction happens inside kettle, under high pressure condition, after achieve certain proportion of products, discharge complete products in one lot or continously. The materisl of the reactor will not only be carbon steel, but also stailess steel, which can protect the reactor from corrosion well.
Specifications and Technical Parameters for 1000L Unsaturated Polyester Resin Reactor with Pressure | |
Type | GSH-500~20,000L |
Volume(L) | 500~20,000L |
Working pressure(MPa) | Negative pressure -0.1~9.8 |
Working temperature(°C) | -196~350 |
Stirring speed(r/min) | 0~300 |
Motor power(KW) | 3~45 |
Heating power(KW) | 36~90 |
Heating type | Electric heating, far infrared heating, high frequency heating. Water recycling, thermal oil or steam through jacket by constant temperature slot. |
Charging type | Charging from above, discharging from bottom. |
Shaft | Adopt self-lubricating wear-resistant sleeve, suitable for mixing various media. |
Stirring type | Anchor-type, frame-type, blade-type, turbine-type, scraper-type or modular-type. |
Seal type | Magnetic seal, mechanical seal, packing seal and gasket seal. |
Motor | General DC motor, DC servomotor or explosion-proof motor according to customers’ requirements. |
Main material | Contacting material inside kettle mainly use stainless steel 0Cr18Ni9 (304), 00Cr17Ni14Mo2 (316L), 1Cr18Ni9Ti (321), or cladding plate consist of stainless steel layer and carbon steel basic; Also can be produced by titanium (TA2), nickel, zirconium, hastelloy, etc, or their cladding plate; Or lined with PTFE, PPL, PFA and Ni (Ni6) according to different requirements of reaction media. |
Opening port of conventional kettle lid | Gas port and liquid port with needle valve, Bottom insert tube for sampling or inserting, Solid charging port with flange or visual glass, Measuring and controlling temperature port with platinum resistance, Security blasting port with safety device (blasting disc) and Pressure gauge, as well as cooling coil inlet and outlet inside the reactor with tap. |
Controller Device | Equipped with automatic or programmed PID or PLC which can achieve: Temperature display and control, accuracy ± 1 ℃ (or ±0.1 ℃); Mixing Speed display and control; Pressure display and control; Level display and control; Flow display and control; Valve open/close control, etc. |
Other Accessories | We can design and manufacture various reactors as per customer’s request. If user have other special requirements on reactor kettle cover, reactor kettle body opening nozzles, internal structure, stirring paddle, and other supporting device (such as condensate return unit, constant feeding tank, receiver, condenser, etc.), we can help customer to achieve their request, can also equip necessary instruments as request. |
Inspection for 1000L Unsaturated Polyester Resin Reactor with Pressure
We inspect every 1000L Unsaturated Polyester Resin Reactor with Pressure:
NDT Test for both Reactor Kettle and Reactor Jacket;
Ray Test (RT)
Penetrant Test (PT)
Hydraulic Test under 1.2 Time of Design Pressure
Leackage Test under Design Pressure
Products Display
Our factory can also manufacture other reactors as per customer's request, like Mechanical Seal Reactor, Magnetic Seal Reactor, Hydrogenation Reactor, Titanium Reactor, Hastelloy Reactor, and so on. With detail technical parameter given by customer (including Working Volume, Working Pressure, Working Temperature, Reactor Material), we will design and quote for customer within one working day.
Package for 1000L Unsaturated Polyester Resin Reactor with Pressure
Standard export package with strong support, suitable for long distance transportation.
Polishing Effect
As per customer request, we can polish both inside reactor kettle and outside jacket to a Mirror Polishing Effect, we can achieve Ra 0.2um.
With great polishing effect, our reactors are widely used for Food Industrial and Pharmaceuticals Industry.
Cooperation Partner
We've cooperated with many famours universities and institutions in both China and Oversea Countries, our reactor equipment help them in various chemical reaction experiment. We also cooperated with big factories in Food, Petroleum, Pharmacy, Material, Mining and Metallurgy areas.
After Sale Service
We will give advices and suggestions to user according to the needs of various industries: provides various product standards, raw materials, inspect and test methods, standard and technology consultation according to user requirements; provides manufacturing according to buyer's requirements, customizing of non-standard product, such as ultra short / long series; provides company qualifications and credit proof etc.
We will provide reactor routine maintenance as well as training service for troubleshooting of common faults; provides remote or on-site reactor review, installation and operation technical guidance; for customer quality complaint, after technical support by telephone, professional customer service personnel will arrived at the scene * if any further service is required; user's technical quality consultation will be replied within 24 hours; 12 months of product warranty period is provided; provide 24 - hour technical support hotline; provide various forms of after sale service for free during the warranty, provide life time after sale service and limited supply of free wearing parts for three years.